What you'll need
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How to make it
Use only HT-stamped pallets, wear gloves, eye and hearing protection and a dust mask, and anchor it into studs since it's heavy.
1Check every stamp
Use only pallets stamped HT. Skip MB, unstamped or stained pallets, especially for something by your pillow.
2Break them down
Cut through the nails between boards and frame with the reciprocating saw. Pull the leftover nail stubs.
3Sand the boards
Sand each board with 80, then 120 grit. Keep the color but lose the splinters.
4Lay out the cleats
Cut 4 cleats at 48 in from the 1x4s. Lay them on the floor, parallel, spanning 64 in from outer edge to outer edge.
5Plank the front
Screw boards across the cleats in rows, staggering the end joints. Each joint must land on a cleat.
6Trim the edges
Snap a line at each end and trim the rows flush. Sand the edges.
7Seal it
Brush on a coat of matte poly or rub in wax. It keeps dust down and stops splinters.
8Mount it
Screw the French cleat into at least 2 studs, level. Attach the mating half to the headboard's back and lift it on with a helper.
Sort boards by color first. Spread the dark and light ones around so no corner looks patchy.
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