What you'll need
Materials
Tick them off as you find them.
Tools
- Circular saw or miter sawFind it →
- JigsawFind it →
- Drill/driverFind it →
- 3/8 in and 1/2 in drill bitsFind it →
- Countersink bitFind it →
- Compass or string and pencilFind it →
- Tape measureFind it →
- ClampsFind it →
- Random orbit sanderFind it →
- Safety glassesFind it →
- Hearing protectionFind it →
- Dust maskFind it →
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How to make it
Wear safety glasses, hearing protection and a dust mask while cutting and sanding plywood, and clamp the panel before using the jigsaw.
1Cut the frame pieces
Cut 4 long sides at 45 in, 4 ends at 24 in and 4 legs at 11 1/2 in. Lay out the cuts so each 2x4 has a little waste at the end.
2Build 2 frames
Stand the 2x4s on edge. Put the 24 in ends across the ends of the 45 in sides to make a 24 x 48 in rectangle. Glue and drive two 2 1/2 in screws at each corner.
3Cut the holes
On each panel, mark the hole center 9 in down from the top and 12 in from each side. Draw a 6 in circle, drill a 1/2 in starter hole inside it and cut it out with the jigsaw.
4Attach the tops
Glue the frame edges and lay the top on. Drive 1 1/4 in countersunk screws every 6 in around the edge.
5Hang the legs
Round one end of each leg by tracing a can. Clamp a leg inside the frame at the hole end. Drill a 3/8 in hole through frame and leg, 1 3/4 in from the end. Bolt it so it folds.
6Set the height
Fold the legs down. Trim the bottoms until the back edge of the top sits 12 in off the ground.
7Paint and seal
Sand, prime and paint your design. Finish with 3 thin coats of satin polyurethane so bags slide right. Let it cure 3 days.
8Set up and play
Place the boards 27 ft apart, front edge to front edge. Hand someone the bags and settle who's buying dinner.
Sand lightly with 320 grit between poly coats. It gets you that smooth tournament slide.
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