DIY Project

Wood · Christmas · Adults

Hand-cut dovetail keepsake box

A small hardwood box joined with hand-cut through dovetails, the classic woodworker's rite of passage.

Hand-cut dovetail keepsake box
LevelAdvanced
TimeAbout 10 hours over 2 weekends
Cost$40 to $80 for wood and finish

What you'll need

Materials

Tick them off as you find them.

Tools

How to make it

Safety

Clamp your work, keep both hands behind the chisel's edge, and never chisel toward your hand or body.

  1. Step 1: Cut and gauge
    1

    Cut and gauge

    Cut 2 sides at 9 in and 2 ends at 5 in with square ends. Set the marking gauge to the board's thickness and scribe a line around both ends of every piece.

  2. Step 2: Lay out the tails
    2

    Lay out the tails

    Mark 3 tails on each end of the long sides with the 1:8 marker, half pins at the edges. X out the waste so you never cut the wrong side.

  3. Step 3: Saw the tails
    3

    Saw the tails

    Saw on the waste side of each line down to the scribed line. Remove the waste with the coping saw and pare to the line with a chisel from both faces.

  4. Step 4: Transfer to the pins
    4

    Transfer to the pins

    Stand an end piece in the vise. Lay its matching tail board on top, lined up, and knife around each tail.

  5. Step 5: Cut the pins
    5

    Cut the pins

    Saw on the waste side of the knife lines. Chop out the waste with chisel and mallet, working halfway from each face.

  6. Step 6: Dry fit and pare
    6

    Dry fit and pare

    Tap the joint together with a block. Shiny spots show what's rubbing. Pare those a hair at a time.

  7. Step 7: Glue up
    7

    Glue up

    Glue the joints, clamp lightly and measure the diagonals. Equal diagonals mean it's square.

  8. Step 8: Finish the box
    8

    Finish the box

    Plane the joints flush, glue on the plywood bottom and sand. Wipe on oil and stick felt pads underneath.

Edie's tip

Cut a practice joint in pine first. Your second set of dovetails is always much better than the first.

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